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the ball scats from a single-stage SAG mill. These scats are non-spherical ball fragments resulting from uneven wear of balls with included porosity. 30t of scats were removed from a total charge load of 70t. Surveying and modelling the mill revealed that the breakage rates had increased dramatically at the coarser end of the size distribution.
A ball mill also known as pebble mill or tumbling mill is a milling machine that consists of a hallow cylinder containing balls; mounted on a metallic frame such that it can be rotated along its longitudinal axis. The balls which could be of different diameter occupy 30 -50% of the mill volume and its size depends on the feed and mill size.
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The secondary hydrocyclone (9) further classifies the slurry, with the coarse particles being directed to the ball mill (14) and fine particles reporting to the trash screen (10). The ball mill is very similar to the SAG mill, except it has a larger proportion of steel balls to assist in the grinding process.
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Discharge of finer rock, pebbles, ball scats and slurry from mills and its flow through trommels and into other processing operations all affect the performance of overflow ball mills. Modelling of the coarser rock components and the grinding media is best done using the Discrete Element Method (DEM) while modelling of the slurry component is ...
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circuit comprises a primary jaw crusher, SAG mill with a cone crusher on mill scats and a ball mill with a single pack of cyclones in closed circuit with the ball mill. During the first decade of operation the mill was capable of processing in excess of 410 tonnes per hour (450 tons per hour) and was largely ball mill .
Nov 22, 2016· A 1000 TPD ball mill is discharging too much oversize scats. We are fixing the problem at https://
Ball Mill Supplier In Germany Manufacturers & Ball Mill Supplier In Germany Suppliers Directory . standard number of reduction ratio of grinding mill 150 where RRO = optimum reduction ratio for the mill size = 8 . long and tedious and requires a standard set of grinding conditions; mill size, ball charge etc.
Projects Undertaken. Base Metals Project. South America ... Conveyors, Load-Out Station, 3MW SAG Mill, 3.8MW Ball Mill, Ball Loading Station & Scats Crushing Circuit. Large Uranium Project. Namibia 36'Ø x 18.5', 13.5MW SAG Mill and 22'Ø x 34', 8.5MW Ball Mill.
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PDF | Discharge of pebbles, finer rock, ball scats and slurry from mills and its flow through trommels, and into other processing operations has strong impacts on overflow ball mill performance.
You may find more information regarding the SAG discharge if you search them as "scats" (broken ball chips). Safety Notes; they result from internal stresses in the balls impact and heat energy in the SAG mill causing a Martensite transformation in the ball (Crystals form in the metal) and they have a potential to rupture with very sharp edges.
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