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The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum and finally the type of circuit open/closed ...
Mobile Primary Jaw Crusher. Mobile Primary Jaw Crusher Exchange system, Pre screening function Since the late 20th century, tens ... detail
WiBM Bond Ball Mill Test Work Index (kWh/t) Wic Bond Impact Crushing Test Work Index (kWh/t) WioACT Actual Operating Bond Work Index determined from measurements on the circuit (kWh/t) ... ing design inefficiency factors into the reference Bond Stan-dard Circuit, assume 2.44 m diameter overflow mills.
* Bond F. C., "Crushing Tests by Pressure and Impact", Trans AIME, Vol 169, 1947, pp 58-66. Bond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied.
First, a Jar Mill grindability test requires a 5 lb. (2 kg) sample and produces a direct measured specific energy (net Hp-hr/t) to grind from the design feed size to the required product size. The second test, a Bond Work Index determination, results in a specific energy value .
* Bond F. C., "Crushing Tests by Pressure and Impact", Trans AIME, Vol 169, 1947, pp 58-66. Bond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied.
The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial ...
Bond Test WI's (kWh/t): Rod Mill: Ball Mill: 9.5 kWh/t.8 9 kWh/t . Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m) to a rod µ
correction factors. Design companies with large data bases have determined correction factors which are not disclosed. The Bond Work Index approach is the standard method of selecting ball mills to grind from about 3 mm to 25 µm provided that correction factors are used if necessary. The power prediction is fairly accurate for devices
screened and the index determined from the size analysis curves. 2.5 Work Index Determination The as-received samples were prepared to all passing 3.35 mm. The -106 µm particles were also removed and analysis was conducted on the -3.35 mm + 106 µm material. The tests were performed in a standard Bond ball mill with weight of material
The Work Index is used when determining the size of the mill and grinding power required to produce the required ore throughput in a ball mill [Bond 1961].
The EF factors are usually sufficient to size a large ball mill. There used to be a discussion in the industry about whether they were suitable above, if I remember correctly, 18 ft diameter. That discussion is now over and large mills are successfully being sized up to 27 ft using Work Index methods (Esperanza).Do watch that if a SAG mill is ...
bond work index ball mill design and safety factors. A Bond Ball Mill Work Index test may be required for the design of a new mineral processing plant. Where possible, it is carried out on a sample of ore that is typical of the proposed feed to the plant. The BBMWI is then used in the design calculations of the new grinding circuit.
Correction of Bond Ball Mill Work Index Test for Closing Mesh Sizes It is commonly known that one must run the Bond ball mill work index test such you pick .
design to specify a feed and product size plus a hardness index to produce a specific energy value (kWh/t). ... submitted to the Bond ball mill work index test. The number of SAG mill revolutions required to grind the ... EF4 and EF5 factors for ball milling (Rowland, 1982).
In Mineral Processing Design and Operations (Second Edition), 2016. 9.3.4 Mill Speed. During normal operation the mill speed tends to vary with mill charge.According to available literature, the operating speeds of AG mills are much higher than conventional tumbling mills and are in the range of 80–85% of the critical speed.
The Bond Abrasion Test determines the Abrasion Index, which is used to determine steel media and liner wear in crushers, rod mills, and ball mills. Bond developed the following correlations based on the wear rate in pounds of metal wear/kWh of energy used in the comminution process.
In this regard calculation of work index of limestone made by standard Bond grindability test. Ball mill was employed to conduct the grinding test of seven different samples. Among all seven samples collected from the different faces of quarry, Bond work index of limestone Face4A results less than 20kwh/t, remaining 6 samples are marked as hard -
Since for the ball mill design we are using 80% passing, the required value of C2 for the ball mill will be equal to1.20. C3 is the correction factor for mill diameter and is given as; 𝐶𝐶3 = 2.44 𝐷𝐷 0.2 (3) However, it is important to note that C3 =0.914 vessel used in producing the ball mill was got from a
The ability to simulate the Bond work index test also allows examination of truncated ball mill feed size distributions on the work index. For grinding circuits where the feed to a ball mill is sent directly to the classifier and the cyclone underflow feeds the ball mill (see Figure 3.10), a question arises as to whether this practice will alter the ball mill work index (BW i) of the material ...
the work index depending on the grind size. In this way, work index values are usually obtained for some specific grind size that characterizes the grinding operation to design or under evaluation. This study was carried out in a standard bond ball mill 305 mm x 305 mm size
Bond/Rowland rod mill ball mill model. This is a rod mill feeding a ball mill model that estimates the specific energy consumption (E RM and E BM) using the Rowland interpretation of the classical Bond work index equation including Rowland efficiency factors.. There are two varieties of this model, one based on feed generated by closed-circuit crushing and other based on feed generated by open ...
The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stage-crushed to passing size of <3.35 mm. Any screen size below 600µm can be used for the testwork depending on your requirements. Bond Rod Mill Grindability Test
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