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Developments in SAG Mill Design and Operation Over the last few years, SAG mill manufacturing technology has advanced rapidly. The bounds of mill size have been pushed from two directions. Firstly, the advent of ring motors has removed the constraint applied by the power that a .
For SAG 2, Siemens supplies two 8 pole, high speed induction motors to replace the existing slip-ring motors, eliminating all brush or slip-ring related outages and maintenance activities. The four identical variable speed drives (VSD) operating all four mill motors are Sinamics Perfect Harmony GH180 units.
SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor.
We will begin with the mill's bull gear assembly and work towards the motor, The BULL GEAR, sometimes called the RING GEAR is designed to turn the mill transforming the energy of the motor into motion for the mill. By mill we refer to Ball Mills, Rod Mills and SAG Mills. Anything gear and pinion really. The discharge end of the mill; For the operator this only becomes a problem should the ...
Our GMD eliminates all mechanical components of a conventional mill drive system, such as ring-gear, pinion, gearbox, coupling, motor shaft and motor bearings: By mounting the rotor poles directly onto the mill, the mill itself becomes the rotor of the gearless motor.
Ring Motors vary the speed of the mill by changing the sta-tor frequency. A cycloconverter provides variable frequency for start, stop and speed variation during operation. Figure 1: Ring Motor of the 38' SAG-Mill of Rio Paracatú Mineraçao; Brazil 3 Design Verification To assure reliability of operation the mechanical design must be verified.
Gears and Pinions. is proud to announce the launch of our new rebranded offer: Gears and Pinions. A complete range of gear and pinion sets, inspections, design, installation and alignment services to drive your mill's performance.
Sag Mill Synchronous Motors Prompt : Caesar is a famous mining equipment manufacturer well-known both at home and abroad, major in producing stone crushing equipment, mineral separation equipment, limestone grinding equipment, etc.
A SAG mill is generally used as a primary or first stage grinding solution. Attrition between grinding balls and ore particles causes grinding of finer particles. SAG mills are characterized by their large diameter and short length as compared to ball mills. SAG mills are primarily used at gold, copper and platinum mines with applications also ...
ABB's scope of supply consists of three complete GMD systems including transformers, ring motors and E-house. One 26 megawatt GMD system will be installed for a 40-foot diameter SAG mill, while two 20.5 megawatt GMD systems will be installed to drive two 27-foot diameter ball mills.
gearless ring motor for sag mill principles Minevik. slip ring induction motor for sag mills, » gearless sag mill slip ring motor » what is the difference between a sag mill and ball mill » ball mill and gearless ring motor for sag mill principles;abb motors in crusher, gearless ring motor for sag mill principles. gearless mill drives go gearlessabb groupthe gearless mill drive eliminates ...
Giant ABB drive systems boost mining productivity . Orders for ABB gearless mill drives – giant motor and drive systems that enable mines to grind vast amounts of minerals and ore - are at record levels as the mining industry ... Sag mill with ABB ring motor a tCollahuasi Copper Mine, Chile . The most powerful GMDs in the world .
the accuracy of the load sharing between the two motors. KEYWORDS SAG mill, ball mill, ring gear, dual pinion, drive systems, variable speed INTRODUCTION The project is located 15 km southwest of Princeton, British Columbia (BC), an established mining town. The initial exploration at Copper Mountain dates back to 1884. In 1923, Granby
Selecting Inching Drives for Mill and Kiln Applications Glen Cahala Frank C Uherek, Principal Engineer - Gear Engineering Software Development Abstract The inching drive, also known as a barring or auxiliary drive, is an important component of any mill or kiln installation. It is used for maintenance and inspection purposes, as
Sep 23, 2014· This means that SAG mill foundations behave very differently from ball mill foundations. 4 – Mill Designer Stiffness Criteria. One of the mill designers performs a calculation to determine the "target stiffness" of the foundations given the mill and ring motor stiffnesses.
Mills and GMDs Maarten van de Vijfeijken* looks at large, larger and the largest units in grinding ore, conventional mill drive system, such as ring gear, pinion, gearbox, coupling or air clutch, motor shaft and motor bearings Eliminating, SAG mill has a much larger diameter compared to its length Yet the SAG mill of
SAG mill Ring Motors Ball mill Ring Motors Frequency Converters High current rectifiers for EW tank houses Medium and high power synchronous motors ... » Routine maintenance, minor and major shutdowns in SAG GMD drives. » Dielectric recovery through the application of "Cryogenic Cleaning" in electric machines.
The sixty rotor poles each weigh about 1,8 t, which gives a total motor mass in excess of 400 t. The rotor poles are mounted on a flange near the feed end of the mill.
Jan 19, 2016· The mills at Sentinel in Zambia are amongst the world's biggest, with 2 off 40 ft SAG mills complete with 28 MW drives, and 2 off 28 foot-ball mills with 22 .
Variable Speed . Single or double pinion driving systems. Designed to drive and control the speed of the medium voltage motors coupled to the SAG/AG, ball and HPGR mills with single or double pinion, the MVW01 frequency drive uses state of the art technology through a multilevel structure with medium voltage IGBTs, reducing the harmonic currents on the motor to extremely low .
Ring-geared mills operated with frequency converter (much more than just variable speed) (English - pdf - Article) Use of the latest technology to overcome the demands of mill operation (English - pdf - Article) Ring-Geared Mill Drives - Flexible and smooth operation - Brochure (English - pdf - Brochure)
The Siemens 42-ft Gearless Mill Drive, still an evolutionary design approach? (SAG Conf. 2015) Optimization of the drive system for a cyclone feed pump (SME 2015) Increasing availability through advanced Gearless Drive Technology (CMP 2014) Design and dynamic behavior of large ring motors for grinding mills (SMMH 2012)
Grinding plant with SAG and tube mill for Gold/copper ore grinding in Australia. This is the world's biggest SAG mill equipped with sliding shoe bearing arrangement and COMBIFLEX® drive system (a favourably-priced alternative to the ring motors normally used with SAG mills of this size).
Mills and GMDs Maarten van de Vijfeijken* looks at large, larger and the largest units in grinding ore T he gearless motor (also called wrap-around motor or ring motor) is a very large synchronous motor. The poles of ... reliable drive system for SAG mills. Early SAG mills had a diameter of about 32', later
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